China high quality 300bar 100L/Min Mobile High Pressure Compressor for Compressing Air and Breathing Air with high quality

Product Description

Our company is a professional high-pressure gas compressor solution provider, which can meet the needs of different customers. As for the high-end demand in the field of medium and high-pressure compressors, and can provides users with customized products and high-quality services.
 

working principle

This product is mass-produced after design changes and optimizations in accordance with the German model. The final piston adopts a special process, the piston ring adopts the Japanese Riken process, and all casting products are cast in a large-scale outsourcing factory. The product has been on the market for many years and has won users’ approval. Unanimously praised. This product adopts three-cylinder three-stage compression, splash lubrication, last-stage safety valve and filter system. HBBC-100 can provide safe compressed air for any industry that requires high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality complies with the EN12571 international breathing compressor breathing standard; HBBC-100 is a kind of air compression equipment, it will be free 1 kg (1bar/0.1Mpa) of the air in the state is compressed to a high pressure gas with a gauge pressure of 300 kg (300bar/30Mpa). The oil and impurities in the high-pressure air can filter the inhaled air containing fine particles (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.

Main parameters

  1. Model:HBBC-100/EM/ET/SH
  2. Work pressure:30Mpa Mpa(300bar)
  3. Displacement (Inhalation state):100L/min L/min
  4. Type:W-type layout-3-cylinder three-stage reciprocating piston compression
  5. Drive:Electric 220V/50Hz/2.2kw or 380V/50Hz/3kw or gasoline engine drive
  6. Lubrication method:Splash lubrication
  7. Cooling method:Air-cooled
  8. Control method:Manual shutdown
  9. Clean air:1 air filtration,1 oil-water separation,1 air purification
  10. Safety devices:Interval installation valve,Install the protective cover for the transmission part
  11. Package dimensions(Length×width×height): 70×38×42 cm
  12. Weight:46kg
  13. Inflation speed:6 liter bottle 30Mpa about 22 minutes
  14. Certified product:CE certification, MA test report
  15. Packing List: Manual, safety inspection report certificate, 1 set of inflation hose and joint, 1 bottle of standard lubricant.

Product composition and characteristics

The rotating part is equipped with a protective cover device to ensure the safety of the operator;
High-strength nylon cooling fan for better heat dissipatione;
Three-cylinder three-stage compression, low compression ratio, reliable performance;
Motor drive or gasoline engine drive to meet the gas supply demand under various conditions;
Splash-type high-efficiency lubrication;
Air filter (paper filter element);
Oil-water separator (standard with manual blowdown);
Air purification system (standard with manual blowdown) activated carbon, molecular sieve, carbon monoxide absorption molecules constitute a triple breathing air purification system, reusable packing cartridge, simple and convenient replacement, saving cost;
Manual shutdown function (optional automatic shutdown);
Final safety valve, automatic discharge of over pressure;
Shockproof pressure gauge 0~5800psi/400bar;
The compressor base is made finely and durable;
Stainless steel cooling system;

Main application
            Diving bresthing                                                                  Fire Bresthing

Fire breathing application: Equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles, it provides emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to various environments such as dense smoke, poisonous gas, steam or oxygen deficiency. Breathing high-purity, clean, odorless, safe and reliable compressed air ensures that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing application: Diving clubs, diving enthusiasts, marine breeding, marine rescue, shipboard equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing divers with high purification, clean and tasteless , Safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.

Product display

                       

If you want us to provide you with detailed technical design and quotation, please provide the following technical parameters, and we will reply to your email or phone within 24 hours.

1.Flow: _____ Nm3 / hour

2.Pressure: _____Bar(MPa)

3. How many cylinders to fill

4. Whether it needs to be filled every day

                         

After-sales Service: Proive After-Sales Service
Warranty: 18monthes
Application: Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Customization:
Available

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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China high quality 300bar 100L/Min Mobile High Pressure Compressor for Compressing Air and Breathing Air   with high qualityChina high quality 300bar 100L/Min Mobile High Pressure Compressor for Compressing Air and Breathing Air   with high quality
editor by CX 2023-10-01

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