China Hot selling Economical Container Skid-Mounted High Pressure Diesel Air Compressor China Manufacturer air compressor parts

Product Description

High Pressure Electric/Diesel Air Booster/Air Compressor

Introductions:

Our products have complete varieties and specifications. From the compressor type, it is divided into mobile type, fixed type, vehicle-mounted type, skid-mounted type and so on. Compressed media include air, natural gas, liquefied petroleum gas, hydrogen, recycled gas, nitrogen, ammonia, propylene, biogas, coalbed methane, carbon dioxide, etc. From the cylinder lubrication method, it is divided into oil lubrication and oil-free lubrication. From the compression type, it is divided into reciprocating piston type and screw type. Products are widely used in metallurgical machinery manufacturing, urban construction, steel, national defense, coal, mining, geology, natural gas, petroleum, petrochemical, chemical, electric power, textile, biology, medicine, glass and other industries.
 

Main features:

1. The compressor is manufactured by air-cooling and water-cooling technology, with high reliability and long service life.
2. The compressor unit has a high degree of automation. The unit operation is controlled by a programmable controller PLC and is equipped with multiple protections.
3. Automatic shutdown protection, unloading restart, automatic drainage, and alarm for insufficient oil.
 

Flow rate ≤50 Nm³/min
Pressure ≤40 MPa
Medium air, nitrogen, carbon dioxide, natural gas
Control  PLC automatic control
Drive mode  electric motor, diesel engine
Cooling method air cooling, water cooling, mixed cooling
Installation method mobile type, fixed type, vehicle-mounted type, skid-mounted type

Main Technical Parameters:
 

NO.  Model  Rotating Speed
(r/min) 
Intake Pressure
(Mpa) 
Exhaust Pressure
(Mpa)
Exhaust Volume
(Nm³/min)
Dimension (L*W*H)mm Drive Power/Shaft Power(KW) Weight (T) Remark
1 SF-10/150 1330 Atmospheric Pressure 15 10 5500*2000*2300 227/139 6 Stationary Diesel Engine
2 SF-10/150 1330 15 10 7500*2300*2300 227/139 8 Container Skid Mounted Diesel Engine
3 SF-10/250 1330 25 10 5500*2000*2300 227/173 6 Stationary Diesel Engine
4 SF-10/250 1330 25 10 7500*2300*2300 227/173 8 Container Skid Mounted Diesel Engine
5 SF-10/250 1330 25 10 15710*2496*3900 227/173 21.98 Vehicular
6 WF-10/60 1000 6 10 6000*2200*2200 135/110 6 Container Skid Mounted Diesel Engine
7 W-10/350 980 35 10 15710*2496*3900 303/187 21.98 Vehicular
8 WF-0.9/3-120 980 0.3 12 0.9 5100*2000*2350 75/50 5.4 Container Skid Mounted Diesel Engine
9 SF-1.2/24-150 1200 2.4 15 1.2 7500*2300*2415 303/195 8.6 Container Skid Mounted Diesel Engine
10 W-0.86/17-350 1000 1.7 35 0.86 8500*2500*2300 277/151 12 Container Skid Mounted Diesel Engine
11 W-1.25/11-350 980 1.1 35 1.25 8000*2500*2500 185/145.35 15 Container Skidding Motor
12 LG.V-25/150 Screw 2279 Piston 800 Atmospheric Pressure 15 25 7000*2420*2300 355 16 Container Skidding Motor

 

 Model  Flow Pressure  Stages Cooling Type Rotating Speed  Power
m³/min Mpa r/min
SVF-15/100 15 10 1+2 Air Cooling 1150 Diesel series
SVF-18/100 18 10 1+2 1150
SVF-20/120 20 12 1+2 1150
LGW-15/100 15 10 1+2 1150
LGW-15/150 15 15 1+3 1150
LGW-15/200 15 20 1+3 1150
LGW-20/100 20 10 1+2 1150
LGW-20/150 20 15 1+2 1150
LGS-24/150 24 15 1+2 1150
LGS-30/150 30 15 1+2 1150
LGW-25/150 25 15 1+2 Water cooling 980 Electric tandem
LGV-25/250 25 25 1+3 740 Diesel series
LGW-12/275 12 27.5 1+3 980 Electric tandem
LGV-15/85 15 8.5 1+2 980
LGV-15/250 15 25 1+3 Air Cooling 740
LGV-15/350 15 35 1+4 Water cooling 740
LGV-15/400 15 40 1+4 740
LGV-12.5/400 12.5 40 1+4 740
LGV-15/100 15 10 1+2 740

Application Industry:

1. Suitable for oilfield pressure test, line sweeping, gas lift, well drilling and other projects.
2. Used in air tightness testing, air tightness inspection, pressure test, strength inspection, air tightness verification and other fields of various high-pressure vessels or pressure vessels such as gas cylinders, steel cylinders, valves, pipelines, pressure meters, high-pressure boilers, etc. .
3. On-board pressure testing, pressurization, pipeline pressure testing, line sweeping, gas lift and other projects in oil exploration.
4. Sand blasting and rust removal, parts dust removal, high pressure phosphorus removal, anti-corrosion engineering, well drilling operations, mountain quarrying.
5. For hydropower station turbine control and high-voltage power grid air short-circuit device for arc extinguishing.
6. Provide air source for large and medium-sized bottle blowing machines.

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Principle: Reciprocating Compressor
Configuration: Portable
Flow Rate: ≤50 Nm³/Min
Pressure: 0.1MPa-40MPa
Medium: Air, Nitrogen, Carbon Dioxide, Natural Gas
Control: PLC Automatic Control

air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China Hot selling Economical Container Skid-Mounted High Pressure Diesel Air Compressor China Manufacturer   air compressor partsChina Hot selling Economical Container Skid-Mounted High Pressure Diesel Air Compressor China Manufacturer   air compressor parts
editor by CX 2024-02-22

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