China Hot selling Zw-1.5/16-24 16bar 24bar LPG LNG Gas Compressor Ammonia Compressor air compressor parts

Product Description

LPG LNG storage tank LPG compressor Ammonia Reciprocating Piston Compressor 

ZW series Oil-Free LPG Gas Compressor, it has many functions, small volume, lightweight, small power, stable and reliable operation, and has good safety performance. It can transport highly volatile liquid such as liquefied petroleum gas and recover the gas left in the tank, Liquid Natural Gas. Due to the unique oil-free lubrication design, there is no need for oil lubrication in the cylinder, so it will not pollute the medium (ensure the purity of gas) and keep the transported substances pure.

Excellent complement, satisfied performance, light weight, small occupying area, more compressing ratio, smooth running, long service life of spare parts, simple operation, reliability and easy maintenance. ZW series compressors have both fixed or movable types; both normal atmosphere (0.1~1.5MPa) and high pressure (1.6~2.4MPa) to meet different requirements of customers.

 

LPG Compressor Technical Parameters
 
Model Flow rate m3/min Inlet pressure (MPa) Discharge pressure (MPa) Motor power (Kw)
ZW-0.6/10-16 0.6 1.0 1.6 7.5
ZW-0.8/10-16 0.8 1.0 1.6 11
ZW-1.0/10-16 1.0 1.0 1.6 15
ZW-1.3/10-16 1.3 1.0 1.6 18.5
ZW-1.5/10-16 1.5 1.0 1.6 22
ZW-2.0/10-16 2.0 1.0 1.6 30
ZW-2.5/10-16 2.5 1.0 1.6 37
ZW-3.0/10-16 3.0 1.0 1.6 45
ZW-4.0/10-16 4.0 1.0 1.6 55
ZW-8.0/10-16 8.0 1.0 1.6 110
ZW-1.0/1-10 1.0 0.1 1.0 15
ZW-1.0/2-5 1.0 0.2 0.5 7.5
The above models are commonly used and can be customized according to  each industry plant’s different requirements.
The above data are calculated according to: 
Inlet pressure: ≤ 1.0Mpa; 
Exhaust pressure: ≤ 1.6Mpa; 
Maximum pressure difference: 0.6Mpa; 
Maximum instantaneous pressure ratio: ≤6 
Cooling mode: air cooling or water cooling (according to end user’s local conditions to design); 
Inlet temperature: 40ºC; 
Liquid density of liquefied gas: 582.5kg/m3. 

Basis Design Data

1 The compressor was adopted vertical type single-stage reciprocating piston compressor.

2. Cool Method: air-cooled.

3. Cylinder and packing stuff box all designed oil-free lubrication

4. Valves type is mesh valve

5. Compressor and motor direct driven by tire-type, with whole closed protection cover

6. Compressor set a manual turning mechanism structure

7. The compressor was set automatic stop control system once discharge pressure is higher than the set value


Main purpose and scope of Application

This series of compressors are mainly used for loading, unloading, tank pouring, residual gas recovery, tank vehicle loading, unloading, bottle filling, bottle emptying, conveying, residue removal and residual gas recycling and it can be also used in the processes of other petrol-industries, residual liquid recovery and other operations of LPG. They are ideal equipment for liquid transportation and gas recovery. Therefore, it is widely used in LPG storage and distribution station, gas mixing station, gasification station, tank plant, automobile filling station, etc., especially in large, medium and small LPG stations.

In addition, it is suitable for liquid transportation and residual gas recovery of propane, butane, butene and other volatile substances with low boiling point. Its variant products can be used for liquid transportation and gas recovery of propylene, liquid ammonia, etc.

Technical Paramter

No. Item Specification
1 Compressor Model ZW-0.95/10-15 
2 Compress  medium LPG Gas
3 Structure Vertical Type, Air Cooking, Single action  
4 Compress stage number single stage
5 volume capacity (F.A.D)   0.95 m3/min
6 Suction pressure   1.0Mpa
7 Discharge pressure   1.5Mpa
8 Suction temperature  ≤40ºC
9 Discharge temperature ≤110ºC
10 Compressor speed(r/min) 740rpm
11 Motor Power  11KW    explosion-proof motor: dIIBT4
12 Cooling method Air Cooling
13 Lubricate method Crank case, Crankshaft, Connect rod, Crosshead Splash lubrication
Cylinder, filling   Oil free lubrication
14 Driven Method Belt driven
15 Installation  with skid-board
16 Noise    85dB (A)
17 Vibration intensity 28
18 Dimension about 1220×680×980mm
19 Weight about 360KG
20 Scope of supply Compressor, motor, common underframe, gas pipeline, four-way valve, safety valve, instrument, random spare parts, factory documents, etc.

 

FAQ

 Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

Q3: How long could your compressor machine be used?
A: Generally, design service life for 20years, According to real condition not less than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience. And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also, we could accept USD, RMB, GBP, Euro, and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

 

 

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After-sales Service: 1year
Warranty: 1year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 2800/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can Gas Air Compressors Be Used for High-Pressure Applications?

Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:

Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:

1. Compressor Design:

Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.

2. Power Output:

The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.

3. Cylinder Configuration:

The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.

4. Safety Considerations:

High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.

5. Maintenance and Inspection:

Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.

6. Application-specific Considerations:

Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.

In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China Hot selling Zw-1.5/16-24 16bar 24bar LPG LNG Gas Compressor Ammonia Compressor   air compressor partsChina Hot selling Zw-1.5/16-24 16bar 24bar LPG LNG Gas Compressor Ammonia Compressor   air compressor parts
editor by CX 2024-05-08

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